Calculator
Maximum Bending Stress Calculator
Extreme-fibre bending stress from moment and rectangular section (or known S) with utilisation vs allowable.
- σ max
- 10.50 MPa
- OK ✓
- S
- 5333.3 cm³
- elastic modulus
- Utilisation
- 87.5 %
- vs allowable
- Status
- Pass ✓
- check
Live statistics
10.50 MPa
within allowable ✓
5333.3 cm³
S = bh²/6
87.5 %
σ / allowable
56.0 kN·m
input
Free-body sketch (not to scale). Green = reactions (upward). Red = point load P at position a, amber = UDL intensity w. Negative reaction means uplift — provide hold-down.
Loading plans — pick your design case
Plans load realistic preset forces so estimates match the building use. Your typed values are never overwritten unless you pick a plan.
Factored or service — keep consistent.
Rectangular section width.
Total depth.
Design/allowable extreme-fibre stress.
Decimals.
How you compare — standard sections
| Section | Depth (mm) | Mass (kg/m) | A (cm²) | Iₓ (×10⁶ mm⁴) | Sₓ (×10³ mm³) |
|---|---|---|---|---|---|
| UB 305×165×40 · Steel I-beam | 304 | 40.3 | 51.3 | 85 | 560 |
| UB 457×191×67 · Steel I-beam | 454 | 67.1 | 85.5 | 294 | 1290 |
| UC 254×254×73 · Steel column | 254 | 73.1 | 93.1 | 114 | 895 |
| RC 300×500 (C30) · Concrete beam | 500 | 375 | 1500 | 3125 | 12500 |
| Glulam 140×450 · Timber beam | 450 | 29 | 630 | 1063 | 4725 |
| SHS 200×200×8 · Hollow section | 200 | 47.4 | 60.4 | 36.9 | 369 |
Indicative values for scheme design only. Always verify against the manufacturer / code tables (AISC Steel Manual, SCI Blue Book, ACI detailing) before ordering steel or pouring concrete.
Plans & details
Bearing detail
Padstone sized for max reaction. Check masonry bearing and provide 150 mm min seating.
Reinforcement sketch
Bottom steel for sagging, top steel at supports for hogging. Extend past inflection + development length.
Hold-down where needed
Strap or anchor for any uplift reaction. Size for net factored uplift per ASCE 7.
Typical details for scheme design. Replace placeholders with project drawings (1200×630 JPG or SVG line work in /public/plans/civil/). Do not scale from web images — use figured dimensions.
Design verification checklist
Work through before issuing results — 1/6 verified (17%).
Results
Maximum bending stress
10.50MPa
Extreme-fibre stress σ = M/S
5333.33cm³
S = bh²/6
87.5%
σ / allowable (≤ 100% passes)
56.00kN·m
Input moment
Visualizations
Shear force diagram (SFD) — kN vs station (m)
Bending moment diagram (BMD) — kN·m vs station (m); + sagging / − hogging
Formula
Flexure formula: plane sections stay plane, so stress varies linearly through the depth and peaks at the extreme fibre c = h/2 (σ = Mc/I = M/S).
Alternative Form
Variables
| Symbol | Name | Unit | Description |
|---|---|---|---|
| σ | Bending stress | MPa | Peak fibre stress (1 MPa = 1 N/mm²). |
| M | Bending moment | kN·m | Use factored M for strength, service M for cracking. |
| S | Section modulus | cm³ | Geometric bending efficiency I/c. |
| σ_allow | Allowable stress | MPa | Design or permissible fibre stress. |
Explanation
σ = M/S: the flexure formula collapses a whole stress block into one division. S = bh²/6 for rectangles turns breadth and (squared) depth into bending capacity.
Derivation
From σ = −My/I with y = ±h/2: σ_max = M(h/2)/(bh³/12) = 6M/bh² = M/S. Units: M(kN·m)×10⁶ = N·mm; S(mm³); σ = N/mm² = MPa.
Step-by-Step Calculation
Follow each step to understand how the result is calculated from your inputs.
Enter design bending moment M
Enter section width b and depth h
Read elastic modulus S = bh²/6
Read extreme-fibre stress σ = M/S
Compare against allowable (utilisation ≤ 100%)
Resize h (stress ∝ 1/h²) if over
Worked Examples
See how the calculator works with different scenarios.
Scenario
Floor joist check.
Inputs
Calculation
S = 50·40000/6 = 333333 mm³ = 333 cm³. σ = 8e6/333333 = 24 MPa?? wait 8 kN·m = 8e6 N·mm; σ = 24 MPa — over typical 7–10 MPa allowable.
Result
σ = 24 MPa — FAIL for timber
Interpretation
Double up joists or deepen to 250+ mm (stress falls with h²).
Understanding Your Result
Your Result: Maximum bending stress = 10.50 MPa · Elastic section modulus = 5333.33 cm³ · Utilisation ratio = 87.5 %
Typical range: Timber ≤ 7–12 MPa; steel ASD ~140–165 MPa; utilisation target 70–95% (efficient) or < 60% (conservative).
What This Means
Peak fibre stress from your moment and section, plus how much of the allowable you have consumed.
Why It Matters
Stress is the pass/fail of flexure: exceed it and fibres yield, concrete crushes or timber splits. Sizing h correctly here saves the whole member.
Professional Interpretation
Use factored M with ϕ/Ω strengths for the real check; keep this elastic ratio as the scheme gate. If utilisation exceeds 100%, deepen the section first.
Recommendations
- •Verify equilibrium: reactions sum to total load
- •Include self-weight in the UDL before issuing numbers
- •Keep service and factored (1.2D+1.6L) columns separate
Learn — structural behaviour, deeply
Moment demands, modulus supplies.
1 · The two equations that run every site
ΣF_y = 0
Vertical balance
Upward reactions must equal total downward load. Missing 1 kN here means a 1 kN shear error everywhere downstream.
ΣM = 0
Moment balance
Moments about ANY point must cancel. Take moments about one support to eliminate it and solve the other directly.
ΣF_x = 0
Horizontal balance
Zero for vertical-only loading — but the pin still needs checking once wind, soil or inclined loads appear.
2 · Support types — what each one can (and cannot) do
| Support | Reactions | Allows | Watch out |
|---|---|---|---|
| Roller | 1 (vertical) | Horizontal slide + rotation | Provides NO lateral restraint — pair with a pin or bracing. |
| Pin / hinge | 2 (vertical + horizontal) | Rotation only | Moment released here — detail the hinge, never weld it rigid by accident. |
| Fixed / clamped | 3 (+ moment) | Nothing (fully restrained) | Attracts large moments; settlement or temperature causes locked-in stress. |
| Propped cantilever | 3 (indeterminate ×1) | Rotation at prop | Needs compatibility (deflection = 0 at prop) — equilibrium alone is not enough. |
| Continuous (3+ supports) | 4+ (indeterminate) | Rotation over interior piers | Solve by superposition / moment distribution / software; reactions shift with stiffness. |
3 · Factor-impact table — what moves your reactions most
| Factor | Typical impact | Why |
|---|---|---|
| Load position (a/L) | Linear, dominant | Moving P toward a support shifts ~100% of P onto it. Ra = P·(L−a)/L — position matters more than span. |
| UDL intensity (w) | ∝ w·L total | Each extra 1 kN/m on a 6 m beam adds 3 kN per reaction. Self-weight alone is often 1–5 kN/m on concrete. |
| Span length (L) | ∝ L for UDL | Doubling L doubles UDL reactions and quadruples UDL moment (wL²/8). Keep spans tight where possible. |
| Overhang length (c) | ∝ c/L uplift | Uplift at the far support = P·c/L. A 2 m overhang with 10 kN on a 5 m span pulls down 4 kN — needs hold-down. |
| Fixity (pinned → fixed) | Redistributes ~10–30% | Fixed ends attract moment and shed midspan moment. Never assume fixity you have not detailed. |
| Support settlement (Δ) | 0 (det.) / large (indet.) | Determinate beams just rotate; continuous/fixed beams develop locked-in moments ≈ 3EIΔ/L². |
| Dynamic / impact | +10–100% | Static reactions must be amplified for cranes, machinery, footfall (see ASCE 7 Ch. 4, AISC DG11). |
| Load combination | × 1.2–1.6 (LRFD) | 1.2D + 1.6L + 0.5(Lr/S/R) governs most beams. Reactions for strength ≠ reactions for service checks. |
4 · Code provisions you must cite on drawings
- ASCE 7 load combinations (LRFD): 1.4D · 1.2D + 1.6L + 0.5(Lr/S/R) · 1.2D + 1.0W + 1.0L … Strength reactions use factored loads; bearing/deflection checks use service (unfactored) loads.
- ACI 318 (concrete): strength-reduction ϕ = 0.65–0.90; development/lap lengths Ch. 25; one-way shear + punching Ch. 22. Reactions feed directly into Vu ≤ ϕVn.
- AISC 360 (steel): Ch. F/G/H for moment/shear/combined; bearing at supports per J7–J8; bracing per App. 6. Connection must develop the computed reaction — a beam is only as strong as its seat.
- Eurocode basis (EN 1990): ULS 1.35G + 1.5Q; SLS G + Q (characteristic). National annexes adjust factors — confirm the project annex.
- Serviceability (all codes): live-load deflection ≈ L/360 floors, L/240 roofs; total ≈ L/240. Vibration: AISC DG11 / SCI P354 for rhythmic or office floors.
5 · Pro workflow (5 minutes per beam)
- Sketch the free-body diagram: every load incl. self-weight, every support, dimensions.
- Solve ΣM then ΣF — write both lines on the calc sheet so a checker can follow.
- Verify: re-take moments about the OTHER support; residual must be ≈ 0.
- Draw shear then moment (reactions are the SFD starting values).
- Size the support: bearing stress, padstone, bolt/weld group, foundation pressure.
- File: keep the input → reaction → SFD/BMD → support chain on one page.
6 · Field traps (where reactions go wrong)
- • Forgetting self-weight: a 300×600 concrete beam weighs 4.5 kN/m — on 6 m that is 13.5 kN per support.
- • Assuming fixity: a “fixed” sketch with two bolts is a pin. Model what you detail.
- • Ignoring uplift: overhang + wind can reverse a bearing — light roofs lift off.
- • Mixing factored/service: never compare a factored reaction against an allowable soil pressure.
- • Point load at the wrong station: 0.5 m error on a 10 kN load swings reactions by P·Δa/L.
7 · The 3-check rule (sign-off standard)
- Math check: ΣFy and ΣM both close to zero with project units printed.
- Sanity check: reactions sum to total load; heavier side sits under heavier load; UDL symmetry gives Ra ≈ Rb.
- Load-path check: every reaction lands on something sized for it — beam → seat → column → footing → soil, no floating numbers.
Practical Tips
- •Ra + Rb must equal total load — if not, the input (not physics) is wrong
- •UDL symmetry gives Ra = Rb = wL/2 — use as a 2-second check
- •Report service kN to 1 decimal for bearings and footings
Common Mistakes
Assumptions
This calculator makes the following assumptions to provide estimates:
Limitations
Be aware of these limitations when using this calculator:
Frequently Asked Questions
Answers to common questions about this calculator.
What is section modulus?
Service or factored M?
Why does depth matter so much?
Does this replace RC/steel design?
What allowable should I use?
Top or bottom fibre?
How do I find reactions for a simply supported beam?
What does a negative (downward) reaction mean?
Do I include the beam self-weight?
Service vs factored loads — which do I report?
What is the difference between a UDL and a UVL?
How do I turn a floor area load into a beam line load?
What is tributary area?
Which load combination usually governs a beam?
LRFD vs ASD — does it change the reactions?
Pin, roller or fixed — how do I choose the support model?
What deflection limits apply to beams?
How do I convert kN ↔ kips and m ↔ ft?
Shear vs bending moment — which sizes what?
Where does the maximum moment occur?
What is section modulus and how do I use it?
How do I quickly check a steel beam?
How do I quickly check a concrete beam?
What is development length and why does it matter?
How do I check bearing stress under a support?
Hold-down or bigger pad — which fixes uplift?
Which codes do these calculators follow?
How accurate are these calculators?
Can I print, copy or share results?
Do I still need a structural engineer?
How does wind create uplift on beams and roofs?
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Glossary
Technical terms used in mortgage calculations explained in plain language.
- Reaction
- Force (or moment) a support exerts on a member to maintain static equilibrium (ΣF = 0, ΣM = 0).
- Simply supported
- Beam on one pin + one roller. Resists vertical load; allows rotation and (at roller) horizontal movement.
- Fixed support
- Clamped end resisting force AND moment; prevents rotation. Used in cantilevers and fixed frames.
- UDL / UVL
- Uniformly distributed load (constant kN/m) vs. uniformly varying load (triangular, zero-to-max).
- Tributary area
- Floor/roof area whose load drains to one member. Line load = area load × tributary width.
- Factored load
- Service load × LRFD load factor (e.g. 1.2D + 1.6L) for strength design per ASCE 7.
- Serviceability
- Deflection, cracking and vibration limits under day-to-day (unfactored) loads.
- Uplift
- Net downward-hold requirement: a negative (downward-pulling) reaction, common on overhangs.
Authoritative References
Trusted sources and standards referenced by this calculator.
Applicable Standards
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2026-09-28
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